Leak Testing Machine Manufacturers in Pune – Technowings Automation
Technowings Automation, one of the former leak testing machine manufacturers in Pune, suppliers and exporters in Pune, is providing a highly demanding leak test machine that is primarily used for detecting, measuring and locating the leaks in the machines.
As per the requirement, we manufacture these machines into various testing methods, such as differential leak testers, rotary leak testers and vacuum leak testers. The new advanced sensors and smart connectivity in these leak tester machines helps to increase the performance of leak testing and can be used in wide applications such as automotive, medical, aerospace, electronics and packaging industries. Let’s discover our new types of leak-testing machines, their benefits, applications and features!
What is a leak testing machine?
It is a special device or piece of equipment that is used for detecting leaks in multiple types of products or systems, such as containers, pipelines or components. This machine can use different methods to identify and qualify leaks. These methods can vary depending on the type of product being tested and the sensitivity required.
Our multiple types of leak test machine manufacturers:
As a prominent leak testing machine supplier and exporter in Pune, we provide a wide range of machines that can be used as per requirements from various industrial sectors. Here we have listed down some types, such as:
- Pressure Decay Leak Testers: These widely used leak tester machines seal a container and monitor the pressure change over time. If there is any pressure drop, it indicates a potential leak. We have implemented new technologies, such as automated systems and sensors, to provide real-time feedback for each task. These testers are used for small components like valves, fittings, and electronic enclosures.
- Vacuum Decay Leak Testers: These testers create a vacuum in a sealed container and monitor vacuum levels over time; any vacuum drop indicates a leak. To enhance performance, we added multiple sensors and multi-channel testing technology that detect smaller leaks, improving performance. This leak tester is suitable for sustainability testing in biodegradable materials and pharmaceuticals for detecting micro-leaks in sensitive drug testing.
- Helium Leak Testers: Our helium leak tester involves evacuating the test item and introducing helium into the environment. A mass spectrometer detects any escaping helium, indicating a leak. For portability, we’ve upgraded the helium leak tester to a compact, battery-operated model for long-lasting performance. Common applications include nuclear energy and green technology.
- Ultrasonic Leak Detectors: These special leak detectors are used for complex leak detection requirements. They use ultrasound technology to detect high-frequency sounds produced by gas escaping through a leak. New models with directional sensitivity can pinpoint the direction of leaks more accurately. These detectors are widely used in smart factories, compressed air systems, and gas pipelines due to their advanced technology.
Technical Features:
We have attached below a technical sheet that included technical information about each type which helps for increasing the performance in applied applications.
| Features | Pressure Decay Leak Testers | Vacuum Decay Leak Testers | Helium Leak Testers | Ultrasonic Leak Detectors |
|---|---|---|---|---|
| Operation Principle | Measures pressure change in a sealed container | Monitors change in vacuum levels over time | Introduces helium as a tracer gas; detects escaping helium | Detects high-frequency sound produced by escaping gas |
| Sensitivity | Moderate to high, dependent on system calibration | High sensitivity for small leaks | Very high sensitivity; can detect leaks in the range of 10-9 mbar•L/s | High sensitivity for gas leaks, varying by frequency range |
| Testing Environment | Ambient pressure conditions | Vacuum conditions | Vacuum or ambient with helium introduction | Ambient conditions |
| Temperature Range | -20°C to 60°C | -40°C to 70°C | -40°C to 100°C | -10°C to 50°C |
| Pressure Flow | 0 to 3 bar | Up to -1 bar | 0 to 1 bar | Not applicable |
| Leak Detection Limit | 1x10-3 mbar•L/s (typical for small leaks) | 1x10-2 mbar•L/s (for very small leaks) | 1x10-9 mbar•L/s or better (high precision) | 0.1 to 3.0 cfm (varies with gas type and environment) |
| Detection Time | Seconds to minutes, depending on system size | Seconds to minutes, depending on system size | Seconds, depending on helium concentration | Instantaneous to a few seconds, based on sensitivity settings |
| Calibration Requirements | Regular calibration required for accuracy | Regular calibration needed for precision | Frequent calibration needed for mass spectrometer sensitivity | Periodic calibration required for accuracy |
New Updated technological aspects and benefits of using our Leak Testing Detectors:
Being one of the leading leak testing machine suppliers and exporters in Pune, we have added certain features in these leak test detector that gives you more benefits such as:
- Acoustic Emission (AE) and Ultrasonic Detection: These new features in our leak test detectors can detect both gas and liquid leaks, covering a wide range of applications. Our advanced AE sensors locate leaks more accurately due to their higher sensitivity and enhanced signal processing algorithms. Additionally, the new ultrasonic technology is ideal for noisy industrial environments.
- Infrared (IR) Imaging and Thermal Detection: This feature provides both visual and thermal information, accurately identifying leaks and spotting potential hotspots. Equipped with high-resolution IR cameras and advanced thermal imaging algorithms, it delivers clear, detailed images even in low-light conditions. These capabilities make it widely used in industrial facilities, power plants, and building inspections.
- Gas Chromatography (GC) and Mass Spectrometry (MS): Integrated into our leak test detectors, GC and MS help detect specific gases even in complex environments. The latest upgrades, including real-time monitoring and advanced software, enable live detection and identification of various gases, making it highly applicable in mining and pharmaceutical industries for monitoring hazardous substances.
- Increased Safety Aspects: Various software installed in our leak detectors can identify diverse gases and issue immediate security alerts, ensuring worker safety in critical environments. Real-time environmental systems automatically monitor air quality and chemical exposure levels, helping to safeguard human health and prevent unexpected accidents.
Applications of our Leak Testing Machine:
Being one of the dominant manufacturers and suppliers in Pune, our all types of leak testing machine are applied in multiple industries such as:
- Medical Device Safety Verification Testing
- Aerospace Industry Component Inspection Services
- Automotive Fuel System Leak Detection
- Industrial Gas Pipeline Leak Monitoring
- Food Packaging Seal Integrity Testing
- Pharmaceutical Packaging Leak Detection Systems
- HVAC System Refrigerant Leak Detection
- Oil and Gas Pipeline Monitoring
- Power Plant Steam Leak Detection
- Chemical Plant Process Leak Monitoring
As a leading leak testing machine manufacturers in Pune, suppliers and exporters in Pune, we at Technowings Automation are committed to improving the performance and productivity of industrial sectors through our leak test detectors. We have updated new technologies and pure raw materials in these leak detectors for more accurate gas and leak detection. For more information, contact us today!
